improving changeover performance

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Improving Changeover Performance

Author : S. Culley
ISBN : 0080495346
Genre : Technology & Engineering
File Size : 29. 51 MB
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Improving Changeover Performance is essential reading for managers, engineers and improvement practitioners working in manufacturing industries. It will also prove invaluable to original equipment manufacturers and postgraduates and academic researchers alike. Increasing importance is being placed on responsive, flexible manufacture in multi-product industrial environments. The ability to changeover production facilities both quickly and to a high standard is a key component of just-in-time and lean manufacturing paradigms, which are increasingly being adopted as businesses strive to compete in today's volatile and congested markets. Currently industry frequently adopts the SMED (Single Minute Exchange of Die) system, a well-established shop floor method to improve changeovers. This book takes a major step beyond the SMED system, by describing in much greater detail than hitherto the potential role of engineering design, of both substantive and non-substantive nature, to enhance changeovers. It also clearly sets out what better changeover performance can contribute to business competitiveness, and describes the many pitfalls that an improvement initiative can face. Provides overall methodology for changeover improvementIncorporates design into SMED system Recommended by the IMechE Journal of Engineering Manufacture

Improving Performance In Organizations

Author : William J. Rothwell
ISBN : 156286100X
Genre : Business & Economics
File Size : 20. 12 MB
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This set of case studies offers you the framework for demonstrating how to go beyond training to apply a broad range of human performance improvement solutions. They also provide important tips for success you will need to know as you move beyond training to performance.

Improving Business Performance With Lean

Author : James Bradley
ISBN : 9781606492659
Genre : Business & Economics
File Size : 38. 8 MB
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This textbook is a concise introduction to the essential concepts and tools used in the "Lean" method of improving business processes; it constitutes a sufficient "toolkit" to enable a reader to successfully improve business processes in their workplace. While Lean was first applied in manufacturing, arguably evolving out of the Toyota Production System, it is now applied widely to service and administrative processes as well. Lean, in comparison with other business improvement processes such as Six Sigma, relies on intuitive concepts rather than complex mathematics. Thus, a short, non-technical, understandable, and engaging text can successfully convey the essential principles of Lean and empower the reader. Besides describing the concepts of Lean, plentiful examples and brief case studies illustrate the application of Lean in different contexts including manufacturing, healthcare, food service, administrative processes, distribution, and retail. Besides giving a clear idea of how to apply Lean in various contexts, the examples illustrate which Lean tools are most appropriate in the various contexts. This book focuses on "how" to do Lean in terms of what the Lean tools are and how to apply them. What this book is not is an in-depth coverage of other organizational issues associated with the successful implementation of Lean. Because these issues are important, very brief coverage is included in the Section/Chapter entitled "Other Considerations in Lean." Each subsection in this chapter would be extremely brief and would outline the relevant issues, but in no way would thoroughly discuss these topics. References would be included here for those readers who wish to pursue future study in this area.

Complex Systems Concurrent Engineering

Author : Geilson Loureiro
ISBN : 9781846289767
Genre : Technology & Engineering
File Size : 31. 40 MB
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This volume features the proceedings of the 14th ISPE Conference on Concurrent Engineering, held in São José dos Campos, São Paulo, Brazil, on the 16th – 20th of July 2007. It highlights the application of concurrent engineering to the development of complex systems.

Mass Customization

Author : Thorsten Blecker
ISBN : 9780387322247
Genre : Business & Economics
File Size : 58. 59 MB
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This book defines the parameters of the emerging business strategy of mass customization, covering the main categories in a systematic examination of: manufacturing systems and mass customization; supply chain management and mass customization; and information systems and mass customization. The book provides a conceptual framework for mass customization, its tools, its solutions, and real-world examples of successful implementations of the business strategy.

Quick Changeover In The Or

Author : Gerard Leone
ISBN : 9780983383901
Genre : Operating room nursing
File Size : 88. 69 MB
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Quick Changeover refers to the ability to prepare an OR suite or patient room for the next procedure or patient, in the minimum time possible, without errors, and without rushing. Quick Changeover has been a core method in the world of manufacturing (it is also called SMED in that world), but the same basic approach can be applied to the changeover of an OR suite, a patient room, or any case where we need to improve asset utilization. This clear explanation of the Quick Changeover process will help your hospital get started on the right foot, with this fundamental and essential discipline. The following topics are included in this 100-page book: Chapter 1: The Benefits of OR Suite Quick Changeover Chapter 2: History of the Quick Changeover Method Chapter 3: Getting Ready for Quick Changeover Chapter 4: Separating Internal and External Steps Chapter 5: Converting Internal Steps to External Steps Chapter 6: Streamlining Changeover Work Flow Chapter 7: Quick Changeover and Supplies Management Chapter 8: Standard Work and Quick Changeover Chapter 9: Measuring OR Suite Changeover Performance Chapter 10: Case History: Revolution in the OR Chapter 11: Kaizen: Guidelines for Making it Happen

Achieving Lean Changeover

Author : John R. Henry
ISBN : 9781466589216
Genre : Business & Economics
File Size : 48. 47 MB
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Defined as the total process of converting a line or process from one product to another, changeover will not only help your organization improve quality and flexibility, but it will save thousands and sometimes even tens of thousands of dollars per hour. Achieving Lean Changeover: Putting SMED to Work is about the practical implementation of the single minute exchange of die (SMED) philosophy developed by Shigeo Shingo at Toyota. Although the book is principally about changeover of manufacturing, packaging, and assembly processes, the general concepts and examples are also applicable in lighter industries that require turnover of processes—including airlines, hospitals, operating rooms, and food service. Filled with practical examples, the book shares proven methods that can help you convert changeover downtime to productive uptime. It explains why reducing changeover time is important financially and provides a structured methodology to help you identify and implement improvement opportunities. The author addresses both the machinery issues with changeover/ SMED and the associated operational issues such as costs, waiting times, material movement, documentation, and product/component design. He also devotes a chapter to discussing, in detail, how to calculate the cost of changeover downtime, an area that remains a mystery to many. Taking a holistic approach to changeover, the text includes a chapter devoted to organizing changeover improvements, keeping them on track, and developing and implementing a formal changeover reduction program. Presenting time-tested methods and practical examples from a variety of industries, it offers you the opportunity to reduce changeover time and cost and provide your organization with the flexibility needed to better satisfy your customers in three important dimensions: product variety, responsiveness, and price.

International Journal Of Production Economics

Author :
ISBN : 09255273
Genre : Business & Economics
File Size : 45. 74 MB
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Guidance Manual For Coagulant Changeover

Author : James DeWolfe
ISBN : 1583212892
Genre : Technology & Engineering
File Size : 64. 67 MB
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This manual is a source document for utilities that are considering a coagulant changeover. It is intended to provide an appreciation of what must be considered for a successful changeover based on the input of U.S. and Canadian utilities (Chapters 1 and 6). New regulatory requirements will likely have the broadest and most substantial impact on primary coagulant use (Chapter 3). The Interim Enhanced Surface Water Treatment Rule (IESWTR) and Stage 1 Disinfectant and Disinfection Byproducts Rule (Stage 1 DBPR) will make finished water requirements more stringent to address microbial removal and the impacts of disinfection. Enhanced Coagulation and/or other operational and treatment practices will be used to achieve these requirements. The science of coagulation (Chapter 4) requires a special focus to address the intricacies of coagulation chemistry. The manual provides a step-by-step methodology to conduct a coagulant changeover using a detailed protocol (Chapter 5) -- background, executive summary.

Quick Changeover Concepts Applied

Author : Karsten Herr
ISBN : 9781466596313
Genre : Business & Economics
File Size : 60. 23 MB
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Shifting from external to internal set-up steps and optimizing your set-up procedure is only the first step in achieving world-class performance. What’s most important is what comes next, cutting down internal set-up times and achieving changeovers that last only a few minutes. Quick Changeover Concepts Applied: Dramatically Reduce Set-Up Time and Increase Production Flexibility with SMED provides a comprehensive overview of changeovers from a strategic, tactical, and operational perspective. It outlines specific strategies that can help readers shorten internal set-up steps through the physical analysis of machine elements. The method presented is the result of a synthesis of Shigeo Shingo’s classic single-minute exchange of die (SMED) methodology with modern engineering techniques. Providing readers with the understanding required to significantly reduce internal set-up times, the book explains why efficient changeovers are critical to production scheduling. It redefines set-up and set-up time and details a step-by-step method for developing quick changeover methods in a manner where changes can be realized with minimal spending. Properly implemented, the quick changeover concepts presented, can help you reduce set-up times by up to 95 percent. The book uses language that is easy to understand to make it accessible to all functions along the value stream—from shop floor operators and industrial engineers to machine designers. It introduces the concept of systems engineering, explains the set-up process and its various elements, and addresses the financial aspects of set-up. Maintaining an analytical focus, the text describes the theoretical details and includes numerous application examples for every step. It also includes an extensive chapter on fasteners and connection material that presents alternative methods to connect elements that can save you valuable time.

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