total productive maintenance proven strategies and techniques to keep equipment running at maximum efficiency

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Total Productive Maintenance

Author : Steve Borris
ISBN : 0071589260
Genre : Technology & Engineering
File Size : 62. 77 MB
Format : PDF, ePub
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Reduce or eliminate costly downtime Short on teory and long on practice, this book provides examples and case studies, designed to provide maintenance engineers and supervisors with a framework for operational strategies and day-to-day management and training techniques that will keep their equipment running at top efficiency.

Total Productive Maintenance

Author : Terry Wireman
ISBN : 0831131721
Genre : Business & Economics
File Size : 44. 94 MB
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Completely revised and updated, this new edition of a classic reference focuses on the financial approach to the subjecta methodology that produces quantifiable results allowing a TPM program to be sustainable. And while clarifying what TPM is and what it is not, it clearly presents the economic value of TPM and shows how to calculate the Return on Investment (ROI) that a company can expect. It is the perfect resource for anyone who is considering implementing TPM or looking for ways of improving their current process.

Tpm Reloaded

Author : Joel Levitt
ISBN : 0831134267
Genre : Business & Economics
File Size : 55. 42 MB
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When practiced appropriately, Total Productive Maintenance (TPM) can tilt the playing field in your company's favor. It makes similar machines turn out significantly more product (lowering capital costs), with less scrap or waste (lowering raw material costs), more efficiently (lowers labor needed). The work force is more motivated, more engaged, more flexible and more aggressive in seeking improvements. TPM adds the worker's creativity to the equation. TPM recognizes that the employee is the secret weapon. TPM helps unleash their talent, attention and team spirit. You will also see that TPM is a production/operations effort as much as Lean manufacturing, Total Quality or any other company-wide production program. TPM Reloaded is a challenging, innovative, and timely new look at implementing TPM by one of the field's leading trainers and authors. It takes into account the economic upheavals of recent years and demonstrates that TPM is less about moving maintenance tasks to operations than moving accountability for aggregate output of the plant to operators. The book goes on to show that effective TPM û TPM reloaded - requires a radical change in management's view of the worker and even more daunting, a radical change in the way workers view their own role. Joel Levitt wrote this book for managers and supervisors of all types of operations and production, from traditional manufacturing and assembly to mining, refining, smelting, chemical production, as well as for service industries such as trucking and facility maintenance. The concepts of TPM can be applied to any productive effort, as varied as a bus driver (as the operator) or a control room operator aboard a ship or in a refinery. Regardless of where you work, this book can be an invaluable guide for implementing TPM and helping your company achieve greater success.

Visual Controls

Author : Chris A. Ortiz
ISBN : 9781439820926
Genre : Business & Economics
File Size : 85. 87 MB
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An effective visual communication system can help manufacturing employees eliminate significant waste from daily tasks. From work-zone color coding to posted metrics, visual controls clarify and simplify the path to enhanced processes and profits. Leaving little to chance, Visual Controls: Applying Visual Management to the Factory provides a detailed explanation of how to apply the Lean principles of 5S to convert your factory to a fully functioning Visual Workplace. It covers the range of methods that collectively compose an effective visual management system and clearly explains management's role in creating a Lean strategy to accomplish the transformation. This book: Considers visual Kanban, material replenishment, and the implementation of a visual maintenance department Details management's role in implementing and sustaining a visual factory Covers the range of visual tools—including tool boards, shadow boards, metrics communication boards, and tool check cards From plant layout and department setup to visual tools and parts, this book facilitates the comprehensive understanding required to initiate positive change through visual communication. The authors supply authoritative insight on how to hasten the required cultural changes, as well as step-by-step instruction for creating visual shadow boards. They also highlight time-tested methods for measuring progress and performance with improved accuracy.

Total Productive Maintenance

Author : Tina Kanti Agustiady
ISBN : 9781482255409
Genre : Business & Economics
File Size : 27. 62 MB
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A systematic approach to improving production and quality systems, total productive maintenance (TPM) involves all employees through a moderate investment in maintenance. Therefore, a successful TPM implementation requires support of all employees from C-level on down. Total Productive Maintenance: Strategies and Implementation Guide highlights the importance of effective communication on all levels to successful TPM implementation. It also discusses the role of the right set of tools from the right perspective—and demonstrates how to obtain a healthy balance of both. Authors Tina Agustiady and Elizabeth Cudney recognized a need for better understanding of how to apply and integrate the TPM philosophy and its associated tools and techniques. In this book they build a framework of problem-solving methods and tools from the TPM toolkit that help you understand the problems, develop process improvements, and develop a plan to implement change. They also provide an overview and introduction to the TPM methodology, detailed information on TPM implementation, and in-depth case studies. A major highlight of the book is the inclusion of case studies and applications of TPM that have shown significant improvement in meeting customer requirements and reducing downtime of processes. These in-depth descriptions demonstrate how to successfully apply TPM based on real-world projects from a wide variety of processes. They provide hands-on experience—an invaluable resource when instructing the use of methods and tools in training or in a classroom. And, these case studies give you detailed step-by-step approaches to TPM integration with clear direction from project infancy to completion.

Gas Turbine Engineering Handbook

Author : Meherwan P. Boyce
ISBN : 0080456898
Genre : Technology & Engineering
File Size : 23. 14 MB
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The Gas Turbine Engineering Handbook has been the standard for engineers involved in the design, selection, and operation of gas turbines. This revision includes new case histories, the latest techniques, and new designs to comply with recently passed legislation. By keeping the book up to date with new, emerging topics, Boyce ensures that this book will remain the standard and most widely used book in this field. The new Third Edition of the Gas Turbine Engineering Hand Book updates the book to cover the new generation of Advanced gas Turbines. It examines the benefit and some of the major problems that have been encountered by these new turbines. The book keeps abreast of the environmental changes and the industries answer to these new regulations. A new chapter on case histories has been added to enable the engineer in the field to keep abreast of problems that are being encountered and the solutions that have resulted in solving them. Comprehensive treatment of Gas Turbines from Design to Operation and Maintenance. In depth treatment of Compressors with emphasis on surge, rotating stall, and choke; Combustors with emphasis on Dry Low NOx Combustors; and Turbines with emphasis on Metallurgy and new cooling schemes. An excellent introductory book for the student and field engineers A special maintenance section dealing with the advanced gas turbines, and special diagnostic charts have been provided that will enable the reader to troubleshoot problems he encounters in the field The third edition consists of many Case Histories of Gas Turbine problems. This should enable the field engineer to avoid some of these same generic problems

Tpm In Process Industries

Author : Tokutaro Suzuki
ISBN : 9781351407410
Genre : Business & Economics
File Size : 54. 53 MB
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Process industries have a particularly urgent need for collaborative equipment management systems, but until now have lacked for programs directed toward their specific needs. TPM in Process lndustries brings together top consultants from the Japan Institute of Plant Maintenance to modify the original TPM Development Program. In this volume, they demonstrate how to analyze process environments and equipment issues including process loss structure and calculation, autonomous maintenance, equipment and process improvement, and quality maintenance. For all organizations managing large equipment, facing low operator/machine ratios, or implementing extensive improvement, this text is an invaluable resource.

Introduction To Tpm

Author : Seiichi Nakajima
ISBN : MINN:31951D00108485U
Genre : Technology & Engineering
File Size : 40. 53 MB
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This was the first book in English on total productive maintenance (TPM) - a system which has been shown to reduce breakdowns to almost zero and increase worker productivity by as much as 150 percent.

Energy Efficient Building Systems

Author : Lal Jayamaha
ISBN : 9780071777346
Genre : Technology & Engineering
File Size : 26. 36 MB
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Proven Strategies and Solutions for Reducing Energy Consumption Property and facility managers can turn to Energy-Efficient Building Systems as a one-stop guide to operating and maintaining commercial building systems at peak efficiency. Designed to help reduce energy costs and meet environmental standards, this state-of-the-art productivity tool contains fully illustrated, real-world examples of successful green building projects that have achieved significant, energy-saving results. From energy management and auditing, HVAC systems, cooling towers, and pumping lighting, electrical systems, automation, and building envelope, this expert resource takes readers step by step through procedures for getting optimal performance from every building system. For each system, the book presents the latest methods for improving efficiency...identifying promising new solutions...evaluating their feasibility...and estimating actual savings. Comprehensive and authoritative, Energy-Efficient Building Systems enables building professionals to: Get an in-depth understanding of the principles of each building system Select the most efficient systems for any nonresidential building Maximize energy efficiency with practical strategies and solutions Utilize hands-on methods for evaluating feasibility and estimating savings Review real-world examples of successful green building projects Inside This Cost-Saving Energy Guide • Energy Management and Energy Auditing • Air-Conditioning and Central Chiller Systems • Boilers and Heating Systems • Pumping Systems • Cooling Towers • Air Handling and Distribution Systems • Lighting Systems • Building Electrical Systems • Building Automation Systems • Building Envelope

Tpm Simplified

Author : Ade Asefeso MCIPS MBA
ISBN : 9781500596804
Genre : Business & Economics
File Size : 30. 83 MB
Format : PDF
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It’s time once again to make much of a simple concept; that two groups with different names, languages and cultures might put aside their old habits, pettiness and grudges, recognize the overwhelming alignment of their most critical self-interests, and join their complementary strengths to achieve unprecedented peace, harmony and productivity. That’s the concept behind total productive maintenance (TPM), where maintenance and production personnel cooperate to define, standardize, allocate and perform the tasks needed to maximize overall equipment effectiveness (OEE), which keeps equipment producing quality product at maximum efficiency and minimum lifecycle cost.

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